Too Many Product Variants Making Custom Medical Blister Trays Expensive? Here's Our Cost-Saving Solution - Fewer Molds, Lower Costs, Higher Efficiency!

Does the thought of developing multiple molds for your numerous medical device variants (like bone membranes or biological membranes) make you anxious about customing medical blister trays? Don't worry! We've got the perfect solution for "multi-variant phobia". Let's explore how we can dramatically reduce mold quantities, lower initial costs, and simplify management processes.

The Challenge of Multiple Variants

For manufacturers producing various medical device models (e.g., bone membranes, biological membranes, etc.), custom medical blister trays require precision engineering. Different sizes and shapes typically mean developing separate molds - leading to:

· High upfront mold investment costs

· Complex material management

· Burdening packaging validation requirements

Our Cost-Efficiency Solution: Universal Design!

The Breakthrough: "Universalization" Design Concept

1. Design cavities based on "maximum dimensions": For product series with similar sizes but varying shapes (e.g., different bone membrane sizes), design the blister tray cavity mold according to the largest product in the series. This single mold can accommodate all smaller variants in the product line.

2. Standardize external dimensions and lid materials: While achieving cavity universalization, maintain consistent external dimensions wherever possible.

Tangible Benefits:

· Universal heat-sealing molds: Only one set of heat-sealing molds needed, significantly reducing tooling costs

· Standardized lid materials: Use the same lid material (Tyvek® or medical-grade paper) regardless of product variant

· Reduced costs: Drastic savings in procurement, warehousing and management

· Simplified validation: The most overlooked "hidden" cost savings! With universal blister trays, sealing molds and lid materials, packaging validation (transport testing, sterile barrier testing, etc.) only needs to be performed on the representative universal system rather than every individual product variant.

In summary: Saves time, effort and money - a triple win!